1 aluminum tube

What is the Aluminum Density

Aluminum density is one of the simplest material properties — but it directly affects product weight, shipping cost, user experience, and even your return rate in big-box retail.
For pool pole brands, OEM manufacturers, wholesalers, and retail buyers, knowing how density works helps you choose the right alloy and avoid unexpected performance issues.

This guide explains aluminum density in clear terms and shows how it impacts telescopic poles, packaging, and B2B purchasing decisions.

What Is the Density of Aluminum?

Pure aluminum has a density of 2.70 g/cm³.
In other units commonly used in engineering and procurement:

  • 2.70 g/cm³
  • 2,700 kg/m³
  • 168.55 lb/ft³

Density simply describes how much mass fits into a given volume.
For buyers, it helps predict the final product weight of your telescopic poles.

Aluminum Density Conversion Table

UnitDensity of Aluminum
g/cm³2.70
kg/m³2,700
lb/ft³168.55

This quick table is useful for procurement teams comparing suppliers using different units.

Density of Aluminum Alloys Used in Telescopic Poles

Most aluminum poles in the pool and cleaning industries use 6063, while higher-strength tools may use 6061 or 7075.
Although these alloys differ in strength, their densities are very close.

AlloyDensity (g/cm³)Typical Use in Poles
60632.69Standard pool poles, retail products
60612.70Heavy-duty poles, tool handles
70752.81Premium, high-strength applications

  • Density difference between 6063 and 6061 is less than 0.5%.
  • 7075 is stronger but slightly heavier — and more expensive.
  • For large retail orders, 6063-T5 offers the best balance of rigidity, cost, and logistics weight.

Why Density Matters for Pool Poles

Aluminum density affects several real-world performance factors:

1. Product weight & user comfort

A lighter pole is easier for pool service teams and home users.
If two suppliers quote similar specs but one uses a thicker wall, weight increases quickly.

2. In-store experience

Retail buyers (Walmart, Home Depot, ROSS) often test products by hand.
A pole that “feels heavy” may be returned more frequently.

3. Total shipping weight

A difference of 0.15–0.25 kg per pole becomes significant in a 20-ft container of 2,600 pieces.

4. Brand differentiation

Lighter aluminum poles are usually marketed as “easy-handling” or “pro-grade.”

Real Manufacturing Example: 12 ft Aluminum Telescopic Pole

Below is a simplified weight comparison based on real factory data from a standard 3-section pole:

Product setup:

  • Length: 12 ft
  • Alloy options: 6063-T5 / 6061-T6 / 7075-T6
  • Wall thickness: 0.9 mm

Total product weight (±3%)

AlloyWeight per PoleNotes
6063-T50.78–0.82 kgStandard retail products
6061-T60.81–0.85 kgStiffer feel
7075-T60.90–0.95 kgPremium tools

Aluminum Density vs Other Materials

Many buyers compare aluminum with steel, fiberglass, and carbon fiber when choosing poles.

Aluminum vs Steel

  • Steel is roughly 3× heavier.
  • Not suitable for long extension poles due to fatigue and handling issues.

Aluminum vs Fiberglass

  • Fiberglass is lighter but can crack on impact.
  • Aluminum offers better surface finish and straighter tubes.

Aluminum vs Carbon Fiber

  • Carbon fiber is lighter but 5–8× higher in cost.
  • For high-volume retail, aluminum remains the most cost-effective option.

(See reference: Aluminium — Wikipedia)

How Density Impacts Costing, Packaging, and Retail Standards

1. Product costing

Density affects how much aluminum is used per meter.
Procurement teams should always request:

  • Wall thickness
  • Section diameter
  • Alloy type
  • Final weight per piece

Two suppliers quoting the same “6063 pole” may produce poles with very different weights.

2. Packaging & carton specs

Heavier poles require:

  • Stronger cartons
  • More protective packing
  • Reduced pieces per carton

This changes both FOB price and final landed cost.

3. Retail return rate

In big-box retail, weight directly affects customer satisfaction.
Our internal data shows:

  • Poles over 1.1 kg have 8–11% higher return rates
  • Poles under 0.9 kg perform best in customer reviews

Aluminum Density FAQ

Does anodizing change aluminum density?
No. The coating is extremely thin (8–20 μm), and the mass change is negligible.

Does higher density mean stronger aluminum?
No. Strength mainly depends on alloy composition and T-temper (e.g., T5, T6).

Which density is best for pool poles?
For pool cleaning industries, 2.69 g/cm³ (6063 aluminum) is the standard.

Does density affect ocean freight cost?
Yes. A 300+ kg difference per container can increase freight by 3–6%.

Can density help identify fake aluminum?
If density is too low or too high, it may suggest mixed alloys or impurities.

Picture of Sophie
Sophie

Sophie joined Xingyong in 2008 and has deep expertise in aluminum telescopic poles and pool accessories. Known for her strong client relationships and technical insight, she helps customers grow their markets. She guided a European partner to redesign a telescopic pole series, cutting costs by 12% and boosting sales by 30%.

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