V Slotted Aluminum Insert Custom Manufacturer in China
Xingyong manufactures precision V Slotted Aluminum Insert for industrial aluminum extrusion systems. Produced in 6063-T5, 6061-T6, and 6005A-T5 alloy with strict tolerance control, our inserts drop into 2020, 3030, and 4040 T-slot profiles. Full OEM die, finishing, and packaging support with a stable 3,000 t monthly capacity.
What is V Slotted Aluminum Insert
Are you sourcing V Slotted Aluminum Insert for aluminum extrusion systems, solar frames, or CNC structures? V Slotted Aluminum Insert, also called V slot insert strip or aluminum groove filler, is a precision extruded profile that fits inside T-slot aluminum extrusion channels. It improves slot alignment, internal reinforcement, and clean edge finishing for modular aluminum frame assemblies.
Xingyong manufactures V Slotted Aluminum Insert using 6063-T5 and 6061-T6 aluminum alloy with controlled extrusion tolerance up to ±0.05 mm. Surface treatment includes anodizing 10-20µm in compliance with ISO 7599 corrosion resistance requirements. The insert is widely used in 2020, 3030, and 4040 aluminum extrusion systems for solar panel frames, automation equipment, and industrial assembly lines.
With 14 extrusion presses and full CNC finishing capability, Xingyong delivers OEM V Slotted Aluminum Insert from die development to surface finishing. Our ISO 9001 and IATF 16949 certified factory ensures stable bulk production for brand manufacturers and industrial suppliers. Send your drawing for engineering review and quotation.
| Specification Item | Details |
|---|---|
| Product Name | V Slotted Aluminum Insert |
| Alloy Options | 6063-T5 / 6061-T6 / 6005A-T5 |
| Standard Compliance | ASTM B221 / ISO 9001 |
| Slot Compatibility | 2020 / 3030 / 4040 T-slot aluminum extrusion |
| Slot Width | 6 mm / 8 mm / 10 mm (custom available) |
| Dimensional Tolerance | ±0.05 mm |
| Straightness | ≤0.5 mm per meter |
| Tensile Strength | 160-260 MPa (alloy dependent) |
| Hardness | 8-12 HW (Webster) |
| Surface Treatment | Anodized / Sandblasted / Mill Finish |
| Anodizing Thickness | 10-20µm |
| Salt Spray Resistance | 72-120 hours |
| Color Options | Silver / Black / Custom Pantone |
| Length Options | Standard 3 m / 6 m / Custom cut ±0.5 mm |
| MOQ | Based on die structure |
| Lead Time | 15-25 days |
| Certification | ISO 9001 / IATF 16949 / ISO 14001 |
| OEM Support | Custom die / Logo laser marking / Packaging |
Xingyong V Slotted Aluminum Insert Types
Selecting the right V Slotted Aluminum Insert for your aluminum extrusion system starts with alloy, size, application, installation style, and surface finish. Xingyong builds V Slotted Aluminum Insert for precise slot engagement, long straightness control, and consistent surface quality — whether you supply solar frame systems, CNC equipment, or modular aluminum assembly lines. Contact our engineering team for bulk project evaluation.
V Slotted Aluminum Insert by Alloy Grade
Choosing the correct alloy ensures proper strength, extrusion stability, and corrosion performance. Xingyong manufactures V Slotted Aluminum Insert using certified 6063-T5, 6061-T6, and 6005A-T5 aluminum alloy, with chemical composition verified by spectrometer testing before extrusion.
V Slotted Aluminum Insert by Profile Size Compatibility
Matching the insert to your aluminum extrusion size ensures secure fit and mechanical stability. Xingyong controls slot dimension and straightness to fit industrial T-slot systems across the 20, 30, and 40 series.
V Slotted Aluminum Insert by Application Industry
Xingyong produces V Slotted Aluminum Insert for industrial applications where aluminum extrusion precision and surface durability drive system reliability.
V Slotted Aluminum Insert by Installation Type
Different projects need different installation structures. Xingyong designs insert profiles based on assembly efficiency and structural requirement so you can pick the installation type that matches your extrusion system and production workflow.
V Slotted Aluminum Insert by Surface Treatment
Surface finish sets corrosion resistance and appearance. Xingyong runs in-house anodizing, sandblasting, and mill-finish control so each insert matches the look and durability required by your project.
Why Choose Xingyong V Slotted Aluminum Insert
When you source V Slotted Aluminum Insert for aluminum extrusion systems, you need stable supply, precise dimension control, and clear quality standards. Xingyong runs in-house extrusion, anodizing, machining, and inspection lines — so every aluminum extrusion insert batch stays consistent from billet to packaging.
High-Grade Aluminum Billet for V Slotted Aluminum Insert
Insert performance depends on alloy purity. Xingyong uses certified aluminum billet and verifies chemical composition by spectrometer analysis before every extrusion run.
Custom Engineering Support for V Slotted Aluminum Insert OEM Projects
If you develop proprietary aluminum extrusion systems, Xingyong provides engineering support for insert customization from drawing to mass production.
Certified Quality Control for V Slotted Aluminum Insert
Every batch is inspected before shipment to ensure dimensional stability and surface durability.
Reliable High-Quality Aluminum Supply
As a buyer of V Slotted Aluminum Insert, you focus on stable lead time, consistent quality, and price transparency. Xingyong controls the full process from extrusion to packaging inside a single facility.
FAQ of V Slotted Aluminum Insert
What alloy is best for V Slotted Aluminum Insert in aluminum extrusion systems?
For most aluminum extrusion assemblies, 6063-T5 V Slotted Aluminum Insert is widely used for its smooth surface finish and stable extrusion behavior. If the insert sits in heavy-duty structural frames, 6061-T6 delivers tensile strength of 240-260 MPa. Choose 6005A-T5 when you need higher strength than 6063 but more weldability than 6061. Final alloy selection depends on load requirement and application environment.
What tolerance should a V Slotted Aluminum Insert maintain?
A precision V Slotted Aluminum Insert for 2020, 3030, or 4040 aluminum extrusion should hold slot dimension tolerance within ±0.05 mm. This guarantees tight engagement inside the T-slot channel and prevents movement during mechanical assembly. Straightness deviation should stay within 0.5 mm per meter for long profiles, and cut length tolerance is controlled to ±0.5 mm.
How thick should the anodizing layer be for outdoor V Slotted Aluminum Insert?
For solar panel frame or outdoor aluminum systems, target an anodizing layer of 10-20µm. A 15µm layer meets ISO 7599 corrosion resistance requirements and passes 72-120 hour salt spray testing. For coastal or high-humidity environments, specify the upper end of the range for longer service life.
Can V Slotted Aluminum Insert be customized for special groove sizes?
Yes. Xingyong supports OEM customization of V Slotted Aluminum Insert, including custom groove geometry, modified cross-section design, and specific slot width compatibility outside the standard 6 / 8 / 10 mm. Die development is handled in-house, so mass production runs stay dimensionally stable for aluminum extrusion system manufacturers.
What industries commonly use V Slotted Aluminum Insert?
The V Slotted Aluminum Insert is widely used in solar aluminum frames, CNC equipment structures, modular workstation systems, and industrial automation frames. Anywhere aluminum extrusion slot alignment, reinforcement, or internal finishing matters, the V slot insert is the component that delivers that detail.
Technical Support for V Slotted Aluminum Insert
Selecting the right V Slotted Aluminum Insert requires clear data on alloy, tolerance, and surface treatment. Xingyong provides drawing review, cross-section analysis, and compatibility checks for 2020, 3030, and 4040 aluminum extrusion systems. Send your technical details to receive engineering support and production advice for your bulk project.
