Case Study · US Market · Private Label

3.2 Million Telescopic Broom Poles for a US Cleaning-Tools Distributor

A US cleaning-tools distributor came to Xingyong after their previous supplier's telescopic poles wouldn't slide smoothly. We re-engineered the tube fit and surface finish, hit a 5-day sample and 25-day bulk lead time, and have since shipped 3.2 million pieces across 24 reorders at a 0.01% defect rate and 100% on-time delivery.

Private Label

Container loaded with palletized aluminum telescopic broom poles for a US cleaning-tools distributor

Project Overview

A High-Volume Telescopic Broom Pole Program for US Retail

This project re-engineered a two-section aluminum telescopic broom pole for a US cleaning-tools distributor. The program needed smooth section movement, a consistent powder-coated finish and dependable delivery for large retail replenishment orders.

After a five-day sample approval, Xingyong supported 25-day bulk production and 24 repeat orders totaling more than 3.2 million pieces.

3.2M

Pieces Shipped

Reorders

0.01%

Defect Rate

100%

On-Time Delivery

The Challenge

Poles That Wouldn't Slide Smoothly

The distributor sells brooms and cleaning tools into the US retail market. Their previous telescopic poles had two recurring problems: the sections didn't extend and retract smoothly, and the aluminum surface finish wasn't consistent. On top of that, they needed a supplier who could hold a firm delivery schedule for large retail orders. They needed a partner who could fix the mechanical fit, guarantee a smooth finish, and never miss a ship date.

Our Solution

A Re-Engineered 2-Section Broom Pole

We tuned the tube tolerances and internal locking for a smooth pull-and-lock action, powder-coated the tubes for a consistent finish, and built a repeatable production and QC flow to protect the delivery schedule. See our broom handle and extension pole ranges for related configurations.

Spec	As Supplied
Product	2-section aluminum telescopic broom pole
Length	114 cm
Alloy	6063-T5
Sections / Lock	2 sections, internal lock
Surface	Powder coated (grey, black, mint)
Connector	Universal thread
Packaging	Individually taped, 60 pcs / carton
Order volume	130,000 pcs (initial), 3.2M+ cumulative

The Results

Quantified Outcomes

0.01% defect rate

Consistent tube fit and finish across millions of units. See our quality assurance process.

100% on-time delivery

Every order shipped to schedule — 5-day sample, 25-day bulk. See production lead time.

24 reorders

A repeat program built on stable quality and reliable shipping.

3.2M+ pieces into the US market

Cumulative volume shipped and counting.

Timeline

From Sample to First Shipment in ~7 Weeks

Jan 20, 2022 — Sample

Re-engineered sample delivered in 5 days for approval.

Mar 8, 2022 — First Shipment

First bulk order shipped on schedule; reorders followed.

“Stable quality, reliable delivery.”

— US Cleaning-Tools Distributor

Telescopic broom pole engineering and quality control

Why Us

Why Xingyong Fits High-Volume Broom Pole Programs

Xingyong controls aluminum tubes, surface finish, internal lock assembly and final inspection in one production system. This keeps the sliding feel and finish consistent across high-volume retail programs.