Case Study · South Korea · Custom Push-Button Lock

800,000 Custom Push-Button Poles for a Korean Cleaning-Tools Brand

A Korean cleaning-tools brand needed a 3-section push-button pole with a precisely tuned button-to-tube clearance — too loose and the sections wobble. Their previous pole's gap was too wide and shook in use. We dialed in the fit, hit a 6-day sample Und 25-day bulk lead time, and have since shipped 800,000 pieces über 8 reorders at a 0.01% defect rate Und 100% on-time delivery into the US, Japan and Korea.

Maßgefertigte Stangen
Worker assembling a custom push-button lock onto a 3-section aluminum pole at the Xingyong factory
800K
Pieces Shipped
8
Reorders
0.01%
Defect Rate
100%
On-Time Delivery

The Challenge

A Push-Button Fit That Wouldn't Stop Wobbling

The brand sells cleaning tools into the US, Japanese and Korean markets and wanted a push-button (spring-pin) telescopic pole rather than a twist lock. The problem was tolerance: on their previous pole the clearance between the push button and the inner tube was too wide, so the extended sections rattled and wobbled in use — a quality complaint that hurt reviews. They needed a partner who could hold a tight, repeatable button-to-tube fit at high volume, under their own brand. See our Teleskopstange Und Verlängerungsstange ranges.

Our Solution

A Precision Push-Button 3-Section Pole

We machined the button seat and inner tube to a tight, repeatable clearance so the spring button snaps home with no side play — smooth to extend, solid once locked. The 125 cm, 3-section pole runs in 6063-T5 with a spray-coated grey finish and the customer's own connector, packed one-per-sleeve, 50 to a carton. See our custom pole Und private label programs, and our Besenstiel range for related cleaning-tool builds.

SpecAs Supplied
Produkt3-section aluminum push-button telescopic pole
Länge125 cm
Legierung6063-T5
Sections / Lock3 sections, push-button (spring-pin) lock
FitPrecision button-to-tube clearance, no wobble
OberflächeSpray coated, grey
Connector / PackagingCustomer connector; 1 per sleeve, 50 / carton
Auftragsvolumen100,000 sets (initial), 800,000+ cumulative

The Results

Quantified Outcomes

0.01% defect rate

A consistent, wobble-free push-button fit across every batch. See our Qualitätssicherung Verfahren.

100% on-time delivery

Every order shipped to schedule — 6-day sample, 25-day bulk. See Produktionsvorlaufzeit.

8 reorders

A repeat program built on a fit that finally holds and steady quality.

800,000+ pcs into US, Japan & Korea

Cumulative volume shipped across three markets and counting.

Zeitleiste

From Sample to First Order in ~4 Weeks

Nov 2022 — Precision Sample

Dialed-in push-button sample delivered in 6 days for approval.

Dec 2022 — First Order

First 100,000-set order placed and shipped on schedule; reorders followed.

“Smooth telescoping — no wobble, no sticking.”

— Korean Cleaning-Tools Brand

Proof of Production

Machined & Inspected In-House

Machining and drilling the push-button seat on grey spray-coated aluminum pole tubes

Machining the push-button seat to a tight, repeatable clearance.

Workers inspecting and sorting finished grey push-button telescopic pole sections

In-line inspection and sorting of every finished section.

Need a Push-Button Pole That Doesn't Wobble?

Tell us your pole spec, lock type, tolerance, packaging and volume — we'll quote within 24 hours. Browse more Fallstudien or start below.

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